- HOME
- Custom-made parts
Custom-made parts
With a production system that specializes in high-mix, low-volume custom-made parts, we provide technology that exceeds your expectations.
"Can you make a part like this somewhere?"
CHAMPION can meet your expectations.
We are involved in more than 80,000 manufacturing requests annually, mainly for 3,600 Japanese customers.
With our overwhelming track record, we can handle any kind of production request.
Here are custom-made parts that we have made.
Regardless of the shape, please leave the manufacturing of parts with the name "Custom-made" to us.
We manufacture custom-made parts with the precision, shape, and material desired by the customer,
starting from one piece.
Sales composition ratio of custom-made parts
about86%
Annual number of orders for custom-made parts
80,000
Accuracy of processing
Tolarence rande
0.003mm(0.1 mil)
Types of owned equipment
Over30types
Processing Cooperation
160companies
Materials
45types or more
Do you have any troubles like these when procuring custom-made parts?
- Insufficient shape and accuracy of standard products.
- Processing is difficult with in-house your processing machines.
- Exceeding your in-house processing capacity
- Procuring with lower cost
- If there are many parts, it takes time to arrange.
Custom-made parts of Champion
Integrated production system
We undertake all the processing necessary to manufacture the desired parts.
It takes time and effort to arrange materials, cutting, grinding, electrical discharge machining, and surface treatment with different companies.
If you ask us, you don't need any complicated arrangement work.
Making full use of abundant equipment and more than 160 cooperating companies, we manufacture parts from a single part.
Quick delivery
We have multiple types of materials in stock.
We also have a heat treatment furnace, so we can respond to express requests.
Global production network
Our overseas production plants maintain the same level of quality as in Japan.
We maintain quality by implementing technical training and linking processing information between the head office factory in Japan and overseas factories.
Immediate quote
We are confident in the speed of quotation. After the specifications of the partshave been finalized, we will endeavor to reply with an estimate on the same day at the earliest, or by the next business day at the latest.
※It may take some time depending on the product specifications.
Flexible order system
We accept anything, such as handwritten drawings, paper drawings, 2D and 3D data, as long as the shape and specifications of the desired part can be understood.
You can order from 1 piece
We specialize in the production of single items and small lots.
We can also handle large lots, so please contact us.
Please feel free to contact us
Inquiries by phone
Reception time 8:45 ～ 17:30 JST
(Excluding Sundays and holidays)
Inquiries by e-mails
Flow from inquiry to delivery
Request for quotation
We accept inquiries by telephone, inquiry form, and e-mail. Please send us your drawings and data.
* Supported data format: dxf, dwg, igs, x_t, stp, wkf etc
Order
Please place an order by phone, email or inquiry form.
Material arrangement
We basically arrange the materials
Product processing
Making full use of abundant equipment and more than 160 cooperating companies, we manufacture parts from a single part.
Surface treatment
In addition to heat treatment, we also handle various coatings, so please feel free to contact us.
Inspection
Based on the ISO9001 standard, we inspect each product one by one.
Shipment
We will carefully pack and ship.
Delivery
After receiving the product, please check the product and pay using the payment method you applied for in advance.
FAQ
A. We specialize in palm-sized parts. However, we also have a track record of producing longer ones (up to 800 mm) and larger ones (up to φ300). Please contact us first.
A. We basically procure the materials as well, since we have an integrated production from material procurement.
However, this does not apply to joint research and development of difficult-to-obtain materials or products.
A. Yes, although it depends on the product size, heat treatment and nitriding are the kings of processing possible with our equipment. Other coatings are processed by our cooperative processing partner.
A. Unfortunately it is not supported.
A. It is 2~3μm (0.1 mil).
Available Materials and Surface treatments
Materials
| DH2F | HAP10 | HPM38 | DHA-THERMO |
| SKD61 | HAP40 | STAVAX | Tellurium copper |
| SKD61 H | YXR3 | YAG300 | Brass |
| NAK80 | YXR33 | SUS303 | MOLD MAX HH |
| SKD11 | YXR7 | SUS304C | Aluminum |
| SKH51 | SK4 | SUS630 | |
| SKH55 | SKS31 | SUS420J2 |
| DH2F | SKH51 | HPM38 | MOLD MAX HH |
| SKD61 | YXR3 | HPM7 | ELMAX |
| NAK55 | YXR33 | HPM1 | Becu（BEA25） |
| NAK80 | YXR7 | STAVAX | Hastelloy |
| SKD11 | HAP10 | S-STAR | Inconel |
| DHA-THERMO | HAP40 | PXA30 | MV17 |
| C53 |
Others： SS400、S45C、SCM415、SCM435、various types of cemented carbide
We also support a wide range of materials other than those listed above. Please feel free to contact us.
Treatments
In-house processing
For steel materials other than those listed below, we will handle them at our cooperation factory specializing in heat treatment or surface treatment.
| Quenching treatment (vacuum furnace) |
SKD61・SKH51・SKD11・HPM38・STAVAX・SUS440C |
|---|---|
| Gas Nitriding Ion Nitriding Salt Bath Nitriding |
DH2F・SKD61・YAG |
Outsourcing processing
| PVD | TIN・TICN・TIALN・CrN・DLC |
|---|---|
| PCVD | TIN・TIALN |
| Plating | Hard chrome, electroless nickel, black zinc |
| Other | TD treatment, QPQ treatment, Alumite treatment, Raydent treatment, Kanac treatment Edison hard treatment, black oxide treatment, solution treatment, Lumena treatment |
Please feel free to contact us
Inquiries by phone
Reception time 8:45 ～ 17:30 JST
(Excluding Sundays and holidays)
Inquiries by e-mails
Contact
For all inquiries, please contact us using inquiry forms below.
About custom-made parts
We manufacture custom parts based on your individual requirements,
Check our works
Please visit the page for custom-made parts we have made.
Inquiries by phone
Reception time 8:45 am～17:30 pm
(Excluding Sundays and holidays)
